Our Products
Product Tooling
Technologies
Our tooling technologies include:
- 1K Injection Moulding: Single-material moulding for high-precision parts.
- 2K Injection Moulding: Multi-material moulding that combines two different materials in a single process, enhancing functionality and aesthetics.
- Gas Assist Injection Moulding: Utilizes gas to create hollow sections within the moulded part, reducing material usage and weight while maintaining strength and rigidity.
- Over Moulding: Allows for the moulding of one material over another, ideal for creating parts with varied textures, enhanced grip, or multi-functional capabilities.
- In Mould Decoration (IMD): Integrates decorative and functional graphics directly into the moulded part, ensuring durability and reducing post-production processes.
- Stack Moulds: Efficiently increases production output by moulding multiple parts in a single cycle, optimizing manufacturing efficiency and reducing costs.
Surface Finishes
We understand that the finish of your moulded parts is crucial for both aesthetic and functional purposes. Our tooling capabilities include:
- Grain Textured Finishes: For decorative and aesthetic appeal, especially in interior automotive parts such as dashboards and door panels.
- High Gloss Finishes: For a sleek, polished appearance.
Specialization in Complex Technical Moulds
Our expertise extends to producing complex technical moulds designed for parts with intricate geometries and stringent dimensional tolerances. Whether your requirements involve precise, fine details or robust, structurally complex designs, our tooling solutions ensure consistent, high-quality production.
Checking Fixtures
Our offerings include:
Checking Fixtures
Our checking fixtures are integral to the part validation process, ensuring precision and adherence to stringent automotive industry standards. We offer:
- Error-Proofing (Poke Yoke) Checking Devices: Designed to minimize errors, our checking devices help plastic component manufacturers achieve consistent quality and reliability.
- Automated Checking Fixtures: Embracing Industry 4.0, these fixtures feature automated measurement and inspection sensors that provide real-time digital readouts on a screen, streamlining the inspection process and enhancing accuracy.
Holding Fixtures
Our holding fixtures are meticulously engineered to position parts with the correct datum references for precise measurement using Coordinate Measuring Machines (CMM). These fixtures ensure stable and accurate placement, facilitating reliable and repeatable measurements.
Metrology Services
We offer comprehensive metrology services using advanced technology to deliver precise and reliable measurements:
- Coordinate Measuring Machines (CMM): Our CMM services provide highly accurate dimensional analysis, ensuring your parts meet exact specifications.
- 3D Scanning: Utilizing 3D scanners similar to the GOM system, we deliver detailed and comprehensive part inspections, capturing intricate geometries and dimensions with high precision.
EOAT
(End of Arm Tooling)
Versatile and Advanced Gripping Technologies
Our EOAT offerings are tailored to meet the specific requirements of different parts and processes, ensuring optimal performance and reliability.
Gripping Technologies
Our EOAT solutions encompass various gripping technologies, each suited to specific applications based on the shape, weight, surface treatment, and environmental conditions of the parts being handled. Our offerings include:
- Mechanical Grippers: Ideal for handling parts with consistent shapes and sizes, mechanical grippers provide secure and precise gripping through adjustable fingers or jaws.
- Vacuum Grippers: Using suction cups, vacuum grippers are perfect for handling smooth, non-porous surfaces. They are widely used in applications where parts will be painted or plated, as they minimize contact and potential surface damage.
- Magnetic Grippers: Suitable for handling ferrous materials, magnetic grippers offer a reliable solution for parts with irregular shapes or where traditional gripping methods may be impractical.
- Pneumatic Grippers: Utilizing compressed air to generate gripping force, pneumatic grippers are versatile and can be adjusted for varying part sizes and weights, making them suitable for a wide range of applications.
- Adhesive Grippers: Employing temporary adhesives, these grippers are designed for delicate parts or those with sensitive surfaces, ensuring gentle handling without marring or damage.
Customization Based on Application
Our EOAT solutions are customizable to address specific challenges posed by the parts and processes involved. Key factors we consider include:
- Part Shape and Weight: We design grippers that provide optimal support and stability, regardless of the part’s geometry and mass.
- Surface Treatment: For parts that will be painted or plated, we offer grippers that minimize contact and potential contamination, ensuring high-quality finishes.
- Environmental Conditions: Our EOAT systems are engineered to perform reliably under various environmental conditions, including temperature fluctuations, humidity, and exposure to chemicals or other harsh conditions.
Benefits of Our EOAT Solutions
- Enhanced Efficiency: Our grippers are designed to maximize the speed and accuracy of robotic operations, reducing cycle times and increasing throughput.
- Improved Flexibility: With customizable and interchangeable gripper designs, our EOAT solutions can easily adapt to different parts and processes, enhancing the versatility of your robotic systems.
- Reliable Performance: Built with high-quality materials and advanced engineering, our EOAT systems offer durable and consistent performance, even in demanding industrial environments.
- Surface Protection: For parts requiring special handling to prevent damage, our EOAT solutions provide gentle and precise gripping, maintaining the integrity and finish of each part
Production Cell
Integrated Solutions for Advanced Manufacturing
We offer state-of-the-art production cells designed to streamline and optimize the plastic injection moulding process. Our production cells integrate advanced technologies and equipment to ensure high efficiency, precision, and quality in your manufacturing operations.
Technically Advanced Injection Moulding Machines
Our injection moulding machines are at the core of our production cells, featuring the latest advancements in technology to deliver superior performance and reliability. Key features include:
- High Precision: Advanced control systems ensure consistent part quality with tight tolerances.
- Energy Efficiency: Innovative design and components reduce energy consumption, lowering operating costs.
- Versatility: Capable of handling a wide range of materials and part sizes, our machines provide flexibility for diverse manufacturing needs.
Hotrunner Controllers
Our hotrunner controllers are essential for maintaining optimal mould temperature, ensuring uniform flow and reducing cycle times. Features include:
- Precise Temperature Control: Ensures consistent material flow and minimizes defects.
- User-Friendly Interface: Easy to program and monitor, allowing for quick adjustments and fine-tuning.
- Enhanced Durability: Built to withstand the rigors of continuous operation, ensuring long-term reliability.
Raw Material Dispensers
Efficient management of raw materials is crucial for maintaining the quality and consistency of moulded parts. Our raw material dispensers are designed to optimize material characteristics, including:
- Dryness: Advanced drying systems maintain the ideal moisture level, preventing material degradation.
- Blending: Accurate blending systems ensure consistent material properties and color uniformity.
- Dispensing: Precision dispensing mechanisms provide the exact amount of material needed, reducing waste and enhancing efficiency.
Thermal Management Systems
Effective thermal management is vital for maintaining the integrity of the moulding process and the quality of the final product. Our thermal management solutions include:
- Chillers: Provide precise temperature control for cooling moulds, enhancing part quality and reducing cycle times.
- Water Towers: Efficiently manage heat dissipation, supporting consistent operation and extending equipment life.
- Micro Gel Cooling Systems: Advanced cooling solutions that deliver precise temperature control, improving part consistency and reducing thermal stress.
Comprehensive Benefits
Our production cells offer a range of benefits designed to enhance your manufacturing operations:
- Increased Efficiency: Integrated systems streamline the moulding process, reducing cycle times and increasing output.
- Enhanced Quality: Advanced control systems and precise material management ensure consistent part quality with minimal defects.
- Operational Flexibility: Versatile equipment and customizable solutions enable you to adapt to changing production needs and material specifications.
- Cost Savings: Energy-efficient machines and optimized material usage reduce operating costs and material waste.
- Reliability and Durability: High-quality components and robust designs ensure long-term, reliable operation, minimizing downtime and maintenance costs.